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HELLA Industrial Lighting

Illuminate your operations. High-performance LED work lamps, beacons, and electronics for Kalmar, SANY, and Konecranes port machinery.

Syncing with HELLA Inventory…

Engineering Standards

Why Upgrade to HELLA LED?

For port terminals operating 24/7, lighting failure means downtime. HELLA’s heavy-duty range is engineered to survive the “Port Torture Test”: Salt spray, 50G shock, and continuous vibration.

1. The Science of Visibility: Lumen Maintenance

A cheap forklift work light might claim 2000 lumens, but thermal throttling often reduces this by 40% within 30 minutes. HELLA’s Thermo Pro technology ensures stable light output even in high-heat engine bays.

As a specialized forklift parts supplier, we recommend upgrading your Halogen fleet to HELLA LEDs for one simple reason: Zero Maintenance. The “Fit and Forget” durability of the RokLUME 380 N series (5000+ Lumens) drastically reduces TCO (Total Cost of Ownership) for rental fleets.

IP6K9K PROTECTION

HELLA lights withstand high-pressure steam cleaning, essential for reach stackers working in dusty coal or ore terminals.

  • ? Dust Tight
  • ? High Pressure Wash
  • ? Salt Spray Tested

EMC COMPATIBILITY

Cheap LEDs cause radio interference. HELLA products are CISPR 25 Class 5 certified, ensuring no noise on your port radio or GPS.

  • ? No Radio Static
  • ? Safe for ECUs
  • ? ISO 13766 Standard

VIBRATION PROOF

Designed for unsprung mounting on Kessler axles. Can survive 60G shock loads without internal solder fracture.

  • ? Heavy Duty Bracket
  • ? PCB Potting
  • ? Impact Lens

2. Electronics: Beyond the Light

HELLA isn’t just about lumens. For modern SANY and Kalmar machines, we also supply critical electronic components:

  • Electronic Pedals: Accelerator pedals with Hall-effect sensors for precise engine control (Volvo/Cummins interface).
  • Wiper Systems: Heavy-duty motors and pantograph arms designed for large curved windscreens on reach stackers.
  • Relays & Horns: The industrial “Superstone” horns audible over the roar of a busy container yard.

Zhenke’s Advantage: We stock the OEM versions of these parts. Same HELLA quality, neutral packaging, wholesale pricing.

3. Illuminating the Blind Spots: RokLUME 380 N

Container terminals are dangerous environments. A reach stacker driver sits 4 meters high, often looking through a spreader at a container 6 rows deep. Standard Halogen lights create “hot spots” and shadows that fatigue the eye.

The HELLA RokLUME 380 N is the industry standard for Kalmar and Konecranes for a reason. It features advanced ZEROGLARE optics. This technology cuts off the light beam sharply at the top, preventing glare for oncoming truck drivers or gantry crane operators, while flooding the ground area with daylight-quality illumination (5000K color temperature).

Zhenke Retrofit Advice:

Many fleets still run older SANY or Kalmar machines with 70W Halogens. Replacing these with HELLA LEDs reduces amp draw from ~5.8A to ~2.5A per light. This lower load extends the life of your alternator and electrical wiring harness significantly. We supply complete retrofit kits including Deutsch DT connectors.

Light Pattern Analysis: Halogen vs. HELLA LED

STANDARD HALOGEN (Dim, Yellow, High Heat)
HELLA RokLUME LED (Daylight Visibility)

4. Safety Signaling: Beacons & Blue Spots

In a busy port, “Seeing and Being Seen” is the difference between efficiency and an accident. Modern safety protocols require more than just a flashing amber light.

We supply the full range of HELLA K-LED beacons. Unlike cheap rotating mirror beacons that rely on a belt drive (which breaks), HELLA K-LEDs are 100% solid-state. They use programmed flash patterns to penetrate fog and rain. Additionally, for warehouse forklifts, we stock the HELLA Blue Spot safety light, which projects a focused blue dot on the floor 5 meters behind the forklift, warning pedestrians of approaching machinery.

Luminous Flux:5,000 Lumens (Measured)
Power Consumption:56 Watts
Voltage Range:24V (18-32V DC)
IP Protection:IP 6K9K / IP 6K7 (High Pressure Steam)
Lens Material:Grilamid? (Impact Resistant Nylon)
Flash Pattern:Double Flash / Rotating Signal
EMC Class:CISPR 25 Class 5 (No Radio Interference)
Mounting:Flexible Pipe / 3-Bolt Fixed
Lifespan:> 30,000 Hours
Application:Reach Stacker / Empty Container Handler

5. Genuine HELLA Supply Chain

Counterfeit lighting is a massive issue in the aftermarket. Fake lights often lack proper heat sinking, leading to LED burnout within weeks. They also emit EMF noise that can disrupt sensitive CAN-bus signals on modern SANY or Kalmar machines.

At Zhenke Machinery, we source directly from HELLA’s authorized distribution network in China. Every unit comes in original packaging with batch traceability. Whether you need a single Module 70 replacement or a full lighting upgrade kit for a fleet of 50 machines, we guarantee authenticity.

  • ? Project Pricing: Bulk discounts for fleet-wide LED retrofits.
  • ? Technical Support: We provide wiring diagrams for upgrading from Halogen to LED.
  • ? Global Shipping: Secure packaging to ensure lenses arrive without scratches.

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